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(This )Tj
(is a hobby website dedicated to the Kawasaki KLR650 motorcycle. )Tj
40.253 0 Td
(I make no claim concerning the)Tj
-39.987 -2.2 Td
( accuracy of the procedures, )Tj
16.274 0 Td
(nor do I guarantee the success of any work done using them. )Tj
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(All users of)Tj
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( the material found here are advised that there )Tj
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(is no real or implied warranty associated in any way with)Tj
/Span<>> BDC
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( )Tj
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(the website content, and that all content available here )Tj
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(is for use at your own risk.)Tj
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(Copyright )Tj
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(\251 2001 Mark's KLR Pages)Tj
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(All )Tj
(Rights Reserved)Tj
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(No )Tj
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(copying or other redistribution by any method will be permitted )Tj
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(Voltage drop is one of the most neglected and least understood test)Tj
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( procedures. Ironically, it is also the most useful test procedure for)Tj
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( locating faults and potential faults.)Tj
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(Simply, voltage drop is the measure of the voltage required to cause the\
)Tj
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( current flow through a component.)Tj
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(If you have a voltmeter, take some time to do a little playing, which wi\
ll)Tj
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( both make you more familiar with the use of the meter and maybe)Tj
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( prevent some future electrical problems. Set your meter onto a scale,)Tj
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( which is just above 12 volts DC, and prepare to do some testing.)Tj
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(Refer to your wiring diagram \(either from shop manual or downloaded\))Tj
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( and locate the horn circuit. You should be able to trace backwards from\
)Tj
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( the horn to the horn switch, ignition switch to battery positive. It's \
not)Tj
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( easy to find and trace the wires but becomes easier with practice. Now)Tj
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( let's trace the circuit the easy way! Put the negative \(black\) voltme\
ter)Tj
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( lead onto the horn Brown wire terminal and connect the positive \(red\)\
)Tj
T*
( voltmeter lead onto the battery positive. What does the meter read?)Tj
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( Well, the meter "sees" the voltage difference between the battery)Tj
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( positive and negative because there is no current flow so no work is)Tj
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( being done and so there will be no voltage drop between the two points)Tj
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( being monitored. OK, so now let's do some work! Switch the ignition on)Tj
T*
( and hit the horn....the voltage measured now becomes the voltage)Tj
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( necessary to make current flow through the resistance of the circuit)Tj
T*
( between the meter leads. In other words the voltage now displayed is)Tj
T*
( the voltage required to make the horn circuit current flow through the)Tj
T*
( battery + cable, wires, fuse, ignition switch, horn button and up to \(\
but)Tj
T*
( not including\) the horn. Record the voltage. This is the voltage drop)Tj
T*
( across the positive side of the horn circuit.)Tj
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BT
/CS1 cs 0 scn
/TT1 1 Tf
12 0 0 12 24.25 747 Tm
(Acerbis Disk)Tj
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ET
q
13 36 585 730 re
W n
BT
12 0 0 12 141.25 754.5 Tm
(Now move the negative \(black\) voltmeter lead to the ground side \(blac\
k)Tj
ET
Q
BT
12 0 0 12 141.25 738 Tm
( wire\) connector on the horn. Honk and measure the voltage drop across)Tj
T*
( the horn. This is the only useful voltage drop in the circuit but more \
on)Tj
T*
( that later.)Tj
0 -2.375 TD
(Finally, connect the voltmeter positive \(red\) lead to the ground side)Tj
0 -1.375 TD
( \(black wire\) connector on the horn and the negative \(black\) voltmet\
er)Tj
T*
( lead to the ground side of the battery. Honk and measure the voltage)Tj
T*
( drop across the ground side of the horn circuit.)Tj
0 -2.375 TD
(We have three voltage drops; the Vd in the circuit from battery to horn;\
)Tj
0 -1.375 TD
( Vd across the horn; and Vd in the circuit from horn to battery. The tot\
al)Tj
T*
( of the three voltage drops will equal the battery voltage during the)Tj
T*
( honk.)Tj
0 -2.375 TD
(Now let's consider the meanings of the three voltage drops...which one i\
s)Tj
0 -1.375 TD
( the Vd across the useful work being done? Of course! The Vd across the)Tj
T*
( horn is the one indicating the work we want to be done so the others)Tj
T*
( must be unwanted. Since we have \(in round numbers\) 12 volts available\
)Tj
T*
( to push current through our horn, we want to use the whole 12 volts)Tj
T*
( across the horn to make the maximum current flow through the horn)Tj
T*
( but if any voltage is required to make current flow in any other part o\
f)Tj
T*
( the circuit then that much less voltage is available to make current fl\
ow)Tj
T*
( through the horn.)Tj
0 -2.375 TD
(So what we want to do is to use the measure of voltage drop to find)Tj
0 -1.375 TD
( unwanted voltage drops so that we can decide if they are a problem,)Tj
T*
( which needs to be removed.)Tj
/TT2 1 Tf
0 -2.375 TD
(Some Ohm's Law and Watts:)Tj
/TT1 1 Tf
T*
(The horn is rated at 2.5 amps, 12 volts according to the wiring diagram.\
)Tj
0 -1.375 TD
( What does this translate to?)Tj
0 -2.375 TD
(Work being done in an electrical circuit will usually be expressed in)Tj
0 -1.375 TD
( Watts. 60-Watt bulb for example.)Tj
0 -2.375 TD
(Watts can be calculated Amps x Volts = Watts. Thus the 60 Watt /12 volt)Tj
0 -1.375 TD
( bulb requires 5 amps while a 60 watt/120 volt bulb requires 0.5 amp.)Tj
T*
( Different volts and amps but the same work being done, the same)Tj
T*
( watts.)Tj
0 -2.375 TD
(We will over simplify by disregarding the dynamic loads but the pattern)Tj
0 -1.375 TD
( will be true.)Tj
0 -2.375 TD
(The horn 2.5 amps x 12 volts = 30 watts. OK, but what happens if we)Tj
ET
q
13 36 585 730 re
W n
BT
12 0 0 12 141.25 40.5 Tm
( don't see a Vd across the horn of 12 volts? Hmmm, here comes Ohm's)Tj
ET
EMC
/Article <>BDC
EMC
/Article <>BDC
EMC
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